PRESS TOOL
MASIX provides on-demand customized services for progressive toolings. With more than 10 years of progressive dies manufacturing experience, we can quickly understand your design concept and demand information; We have rich experience in Korean dies structure design export and can be made according to your internal die design standards.
Customized Service Content:
- Tooling solution provided according to your production requirements &punching specifications.
- Tooling material & stamping crafts choosed according to your stamping requirements.
- Tooling design conducted according to your standard tooling structure.
With rich experience in metal stamping, MASIX can seek tooling technical with you and support to solve all kinds of problems you encountered during production; After receiving the progressive stamping dies, you can set it up on the press and run production immediately. This can support for your standardized stamping production.
PROGRESSIVE DIES
Stable Stamping Tooling Quality
It is an essential point to have a stabled quality tooling during stamping, the good stamping tooling you use, the higher efficiency you will get. Upon receiving your product design, production demand/ project cycle demands, MASIX gonna provide you a suitable tooling solution which start from tooling material, fabrication method, standard elements and detecting sensors. Stamping tooling is completely finished in-house from design to fabrication, assembly and trails.
Progressive Toolings Material
Die sets: EN39
Die plate: Punch plate, die plate & stripper plate use SKD11/D2/M2 material with cryogenic treatment.
Inserts: Precision Blanking punch & die use carbide material like KD20/VD45
Standard Elements:(MISUMI)
Advantages of Progressive Toolings:
- Long Life —- up to million times of shots
- In house tooling service from tooling design to advanced tooling fabrication, assembly and die trails.
- Die plate precision: +/-0.02mm min, inserts precision: +/-0.01mm min
- Long maintenance cycle & Lower repair frequency.
tooling speed , which can support for your mass production demand during a specified period.- DFM provided to avoid mass production unstable points or impossible points in advance. Tooling can be kick off for production once received.
DEEP DRAW PROGRESSIVE DIES
Controllable Delivery Time
JS MASIX now has 20+ technicists, including 5 senior engineers (over 20 years working experience) who focus on new project’s development. All the process strictly according to ISO9001 procedure. Stamping tooling’s process can be tracked per internal SOP (formulated & revised according to customer requirements and international practices).
Continuously training procedure conducted to individual workers, from stamping production, tooling maker, maintenance to tooling assembly.
What We do:
- Provide 2D/3D tooling drawings, project engineering management, real-time tooling progress & regular update to ensure on-time delivery.
- Provide trail video/dimension report/online or on-site tooling approval services.
- Provide 2~4 hours trial production service.
What You get:
Tooling schedule Gantt Chart, Latest tooling drawing, Tooling BOM sheet, Operation manual etc.
At the moment, the average delivery time is 45 days once whole stamping tooling design approved by customer. Masix have controllable delivery time management ability and responsible for it. Make all efforts to do what we commit.
STAMPING TOOLINGS
Indefinite After-sales Service
It is the beginning once receiving our stamping tooling, during tooling lifetime Heju always here for you. Before ensuring you are running stable production, we can also provided the following services:
- Tooling drawing keep the same with tooling itself.
- Each stamping tooling made by Heju, were being well kept. No matter how old project you checked, Heju can support to handle as the same.
- Technical service to support for your smoothly production. For any issues you met, let us know and we’ll provide solutions on time.
Take all your demands into consideration, MASIX can provide you a high quality & competitive progressive stamping toolings solutions which can support for your long-term & stable mass production to ensure component’s consistence
Frequently Asked Questions (FAQ)
1. Can you make the tooling based on our standard?
Yes, we can follow your tooling standard. Please share the details with us, and our engineers will design the tooling according to your specifications.
2. Do you have an in-house tool room?
Yes, we have our own tool room, fully equipped to meet fabrication demands. The entire process is strictly controlled to ensure quality.
3. How can we confirm the tooling design?
Once the order is confirmed, we will provide the strip layout design for your initial approval. Afterward, we move to the tooling assembly design. Once that is approved, we provide the complete tooling design for final confirmation. Once everything is approved, we release it for fabrication.
4. How can you maintain the tooling schedule?
We handle each tooling project as a dedicated project. A project manager (PM) controls the process, along with a nominated engineer and tooling maker. They work together as a team until the tooling is transferred. Additionally, every Friday, we update the tooling status, ensuring that every process is controlled. The tooling lead time is also connected to the team members’ KPIs.
5. Does the tooling match the design?
Yes, the tooling matches the design. Before transfer, we check the entire tooling and revise the drawings to make sure any modifications made during die trials are reflected.
6. How do you pack the tooling?
The tooling is securely packed in plywood boxes and fixed inside. We can provide our tooling packing SOP for your review. All tooling shipped overseas is properly packed without any issues.
7. Can you support pilot production?
Yes, we can arrange pilot production based on your request. The pilot production quality is controlled per MASIX process management standards, and inspection reports can be provided as well.